Compressor Works in the Midlands

Jan 16, 2020

Greenray were recently requested, by a long term customer to attend site and investigate the cause of oil/gas visually leaking from the retaining bolt cavities on a gas turbine driven compressor unit. The customer required an urgent repair due to contractual and operational requirements.

Utilising our network of Field Service Engineers and Subcontractors, the fault was soon diagnosed as being a damaged main seal embedded within the compressor.

A repair strategy was put into place, with the customer being able to source all required spare parts within their existing stores and supply network. With the necessary spares available, the Greenray team were soon on site and able to effect repairs. Photographs show the compressor in varying states of assembly and the oil leak.

The work scope involved, the setting up of all lifting equipment to ensure safe removal of compressor components, withdrawal of end casing, inlet diaphragm, drive coupling, associated guards and compressor volute. As the unit was partially stripped, it was considered pertinent to complete a bundle strip and perform dimensional and clearance checks prior to re-build. The wet seal was removed to allow axial and radial bearing clearances to be measured. The axial clearances were found to be outside the manufacturers recommended limits by a factor of more than two.

On rebuild, the axial bearing clearances were rectified, bringing them back into tolerance and a new wet seal fitted. The failed seal within the casing, the cause of the initial call out, was replaced. The labyrinth seal dimensions were checked, and all consumable items replaced to ensure an oil/gas tight build.

To prove the success of the rebuild, the compressor was slowly pressurised and operational tests performed. As a testament to the teams engineering skills, all tests were passed without issue or any requirement for additional works. Working alongside relevant site staff, complying with site Health & Safety requirements and permits to work, all works were completed within expected timescales.

After successful operation we were gratified to receive the following comment from the customer.

“Thanks for your help in getting this project through successfully, in the short timescales that were given.”

Another excellent job carried out by our dedicated and highly valued Engineers, well done guys!